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Yarn Dyeing Machine

Zipper Dyeing Machine

Zipper Dyeing Machine

Zipper dyeing machine is a vertical cylindrical full-floodeded high temperature high pressure yarn dyeing machine. It is based on our experiences in the production of the 201 series and MF series dyeing machines over the years, combined with new yarn dyeing processes, new technologies and new requirements of various customers in recent years.
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1. Brief introduction to zipper dyeing machine

High temperature high pressure HTHP Vertical Zipper Dyeing Machine is suitable for dyeing/processing cotton, polyester, acrylic, nylon, sheep, whool, T/C, acrylic/cotton blends, polyester, wool blends, hemp and cotton blends or any kind of blended yarn. It is possible to supply single kier dyeing, and the loading scope is 1kg-1296kg (calculated on package weight 1kg/piece).


2.Configurations of zipper dyeing machine

(all parts in touch with the liquor adopts stainless steel which meets the need of pressure vessel standards. The maximum working temperature is 140’Cand max working pressure is 4.5kg/cm2)

1. Balanced mixed-flow pump or centrifugal pump.

2. Internal heat-exchanger, coil-type, for more efficient steam utilization.

3. Tail-injection funnel device, patented design, for more homogenous dye and chemical liquor introduction to the main kier for uniform dyeing effection.

4. Flow reversal system by means of pneumatic cylinder.

5. Equipped with various type material carriers, i.e. packages, hanks, loose fiber, beams, etc.

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3.Technical specifications of zipper dyeing machine

1) Low liquor ratio 1:5~6

2)Design Temperature 160°C

3)Max working temperature:140°C

4)Max working pressure:0.45 Mpa

5)Savings in power and steam consumption by 20%

6)Heating time: approx 30 min for temp rise 20°C -130°C (at steam pressure of 0.70 Mpa)

7)Cooling time: approx 20 min for 130°C-80°C (at cooling water pressure of 0.3Mpa)


4.Advantages of zipper dyeing machine

The zipper dyeing machine is designed to be low energy-losing, low lift, and large quantity flowing with mixed-flow pump. The spiral flow-guiding blade direct the waterflow to get a best permeability, to get the lowest energy-consuming and highest efficiency. To reach the effect of colour fastness and evenness, no colour variety and fluffing.

New-model weir floating adjutage, dyeing pipe and yarn-carrying pipe can work together to avoid the twisting and knotting of yarn, thus it can be wound on bobbin easily with few yanr-losing.

The water adjutage with special design can adjust water flowing speed according to the equantity of dyeing yarns, the number of single yarn and its sorts. It has low bathing-ratio, which makes it save material and reduce the cost be way of imporving its structure.

Safe and stable

The dyeing machines are strictly tested and have no leakage.

The fabrics could run smoothly and have good stability.

Cost-effective

Large capacity and compact structure (saving land)

Efficient operation and reasonable process design (saving time)

Easy to operate, user-friendly design (saving effort)

Energy saving and eco friendly

Low liquor ratio, low waste water discharge

Low consumption of water, steam and power

Best before and after sale service

Before sale: provide free professional consultation

After sale: whole machine warranty for one year, lifetime maintenance; consumables warranty for six months

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5.FAQ

Q1: Are you a trading company or manufacturer?

A: We are a manufacturer with our own factory. The company integrates dyeing machine manufacturing, processing, sales and export trading.

Q2: What is your address?

A: Our factory is located in lndustrial Park, Qianzhou Town, Wuxi City, Jiangsu Province, China. (50mins by train from Shanghai)

Q3: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 3 sets, as our products are machinery equipments, it’s difficult to send you samples. However, we can send you catalogs, and warmly welcome you to visit our company.

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