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Soft Flow Dyeing Machine

Soft Flow Fabric Dyeing Machine

TDO soft flow fabric dyeing machine is a complete new generation of dyeing machine which has the features of low liquor ratio, low power consumption, shortened dyeing time and first-class fabric dyeing quality. The product is suitable for the dyeing of all types of knitted and woven fabrics: Cotton, Modal, Viscose, Tencel, Rayon, Wool, Acrylic, Lyocell, Nylon, Polyester blended and lycra blended, etc.
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1. Brief introduction to TDO soft flow fabric dyeing machine

TDO soft flow fabric dyeing machine is designed and manufactured in accordance with pressure vessel standards GB 150. Adjustable fabric storage chamber (ADC) can guarantee the smooth running of both light and heavy fabric. The cooling and rinsing system (CIR) combines cooling and rinsing in one step, greatly reducing the processing time and draining as well as water consumption. The second liquid circulating system (SLC) can support high speed dye adding and improve the dyeing quality. The large-capacity storage chamber design enables the capacity of each pipe to reach 280kg. The optimized structural design allows the machine to perform dyeing at a low liquor ratio of 1 : 5.

The machine adopts a well-designed dyeing liquor circulation system, making the fabric run smoothly at a very low liquor ratio of 1 : 4-5. The combination of the fabric lifting system, bipolar nozzles and fabric guide tubes enables the fabric to run at a speed of up to 400 m/min, making it suitable for different fabric dyeing processes.

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2. Technical specifications of TDO hthp soft flow fabric dyeing machine

1)Main cylinder

Maximum operating Speed: 400m per minute

Maximum working temperature: 140°C

Maximum working pressure: 0.35 Mpa

 

2)Temperature increase rate

5°C per minute on average from 25 to 100°C

2.5°C per minute on average from 100 to 130°C

 (Pressure of dry saturated vapor: 0.7Mpa)

 

3)Temperature deduction rate

3°C per minute on average from 130 to 100°C

2°C per minute on average from 100 to 85°C

 (Cooling water pressure: 0.3Mpa, 25°C)

 

4)Multifunctional preparation tank (optional)

Maximum working temperature: 85°C

Maximum working pressure: normal pressure

Temperature increase rate: 4°C per minute on average from 25 to 85°C (Pressure of dry saturated vapor: 0.7Mpa)

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3. Configurations of TDO hthp soft flow fabric dyeing machine

1)All parts in touch with dye liquor is made of corrosion-resistant stainless steel

2)Stainless steel centrifugal pump

3)Runners are driven by motor via frequency converter

4)ETS nozzles

5)Swinging plaiting machine

6)VI fabric container

7)Automatic disentangling device

8)Heat exchanger for heating and cooling valves with temperature control

9)Pneumatic valves for water filling and discharge function

10)Built-in rinsing device

11)Quick pressurizing and relieving system

12)Liquid level indicator

13)Dye barrel equipped with adding material pump, valve, stirrers and quantitative charging system with precise flow control device

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4. Advantages of TDO low liquor ratio dyeing machine

1)Low water consumption

Extremely low water consumption for unit weight of fabric

Reducing waste water discharge for environmental protection

Economizing sewage treatment charge

Economizing usage of dyes and additives

 

2)Economizing steam consumption

Reducing heat energy consumption

 

3)Low power consumption

Soft starting of main pump motor via frequency converter

 

4)Constant liquor ratio

Minimum liquor ratio of 1 : 4-5

Free fabric running at 70-100% load capacity of each tube

 

5)Wide application range

Meeting dyeing requirements of fabrics with different weights and widths

Ensuring a circulation of 3 minutes in a fixed loading condition


6)Low production cost

Saving water, steam and power

Reducing investment in sewage treatment

 

5. FAQ

Q1: Are you a trading company or manufacturer?

A: We are a manufacturer with our own factory. The company integrates dyeing machine manufacturing, processing, sales and export trading.

Q2: What is your address?

A: Our factory is located in lndustrial Park, Qianzhou Town, Wuxi City, Jiangsu Province, China. (50mins by train from Shanghai)

Q3: What is your minimum order quantity, can you send me samples?

A: Our minimum quantity is 3 sets, as our products are machinery equipments, it’s difficult to send you samples. However, we can send you catalogs, and warmly welcome you to visit our company.


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