1. Hthp Cone Yarn Dyeing Machine introduction
It is based on our experiences in the production of the 201 series and MF series dyeing machines over the years, combined with new yarn dyeing processes, new technologies and new requirements of various customers in recent years. It is possible to supply single kier dyeing, and the loading scope is 1kg-1296kg (calculated on package weight 1kg/piece).
1). Integrated PHC reversal, heat-exchanger, symmetrical main pump (balanced mixed-flow pump or centrifugal pump) in one modular Device compact in structure to shorten liquor ratio.
2). With external pneumatic carrier locking device.
3). Equipped with frequency inverter to control the main pump motor depending on the density.load and yarn count/material to be processed to achieve uniform dyeing effects.
4). Supplied with a jacketed device (patented) to realize the functions of MPS washing and DP vacuum hydro-extraction systems for higher washing efficiency and savings in energy and water.
5). With an efficient and flexible chemical dosing system complete with a transfer pump and feed pump for advanced chemical preparation to reduce the dyeing cycle.
6). Suitable for high-density yarn and warp beam dyeing
7). Compact structure for 20% space savings.
8). Low water consumption of 30 to 40 liters per kg. material for medium to dark shades
9). Supplied in fully-flooded system, air-pad system, or combination of both.
10). Equipped with various type material carriers, i.e.packages,hanks,loose fiber,beams,etc.
3. Technical specifications
1). Low liquor ratio 1:5~6
2). Design Temperature 160°C
3). Max working temperature:140°C
4). Max working pressure:0.45 Mpa
5). Savings in power and steam consumption by 20%
6). Heating time: approx 30 min for temp rise 20°C -130°C (at steam pressure of 0.70 Mpa)
7). Cooling time: approx 20 min for 130°C-80°C (at cooling water pressure of 0.3Mpa)
Compared with the traditional yarn dyeing machines, the outstanding advantages are:
1). Full-flooded structure: GR202 is equipped with the feeding system (mixer and feeding barrel), pressurizing system (auxiliary pump), and circulation system (cooler). Thus the dyeing procedure could be completed to meet the process requirements under both normal temperature high pressure and high temperature high pressure conditions. GR202 has wide applicability and good dyeing quality.
2). High automation degree with good process repeatability and convenient operation. Since the machine is equipped with computer control system, the dyeing operation can be automated, which reduces the effects of human factors in manual operation. The dyeing procedure can be executed completely according to the process requirements. Each function and order can be controlled by the program of the electric system, thus the process is with repeatability and the differences between different cylinders are reduced.
3). Reasonable operating environment and high safety. GR202 adopts self-sealing cylinder seal, pneumatic cylinder locking interlocking safety device, and pneumatic cylinder opening & closing device. It is with convenient operation and is safety reliable. Each nozzle adopts a pneumatic-manual valve and the coil heating system inside the cylinder is automatically controlled. Hence, the labor strength is low and the operation environment is comfortable.